Iscar's Heliturn system features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The cutting edge Heliturn is a tangentially clamped insert with a exclusive helical shaped cutting edge, useful for enormous depths of cut and greater than regular feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and reinforced by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to establish perfect contact of the insert with the tool holders. The upper rake face of the insert is mounted level with the top of the tool holder to enable chips to flow across the insert, without being interfered by clamps or the tool holder body. The 4 curved helical cutting edges assure positive radial rake angles and soft penetration into the metal being cut. The reduced forces and smaller loads establish better tool lifespan, greater stability and the ability to use particularly enormous depths of cut and higher feeds. The chipformer, manipulates and breaks the chip into rib type curved segments which can efficiently be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to permit machining to a 90 shoulder. Depth of cut up to .315" and facing depths to .126" at up to .047" IPR are feasible with Heliturn.
When opposed to CNMG/M 16... or WNMG/M 13... insert sizes with the equivalent corner radius, much better tool life can be foreseeable when using the LNMX 1506..-HT insert. Iscar has recently added a lesser size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The completely new insert features all of the precedence of the larger insert. This heightens the economical benefit in the medium machining application compass. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a much better tool life can be foreseen. The inserts are available in .031, .047 and .063" tool nose radii. Heliturn inserts are obtainable in the most exceptional carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are obtainable in 1, 1.25 and 1.5" shank sizes. Boring bars are attainable in 1, 1.25 1.5 and 2" bar sizes. Also offered are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which extends holder life and prevents corrosion. As a result of the positioning of this insert, machining next to the tailstock is likely.
The high positive rake angle of these tools allows 10-15% less power consumption/utilization/expenditure than normal tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, large cost savings and profitability in lathe processes is assured.
A Revolutionary 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is introducing the CNMX 1207..-HTW insert family. The unique insert has a very positive radial, helical cutting edge and a positive rake angle; a incorporation which largely decreases the cutting forces. The insert's corner has a wiper arrangement which generates high surface finish even at high feed conditions, which in abundant occasions can omit a finishing cut. The corner angle is 88 degrees which provides heightened strength. The CNMX inserts were designed for heavy machining applications. Their specific design ensures reliable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any typical tool holder that carries typical CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly suggested for heavy machining applications.
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